1.Vneer Sorting :Grading team is engaged to hand sort A,B,C,D and KD veneers according to specified grading standard in compliance with client’s requirements .Thickness check of individual veneer ensures each piece is in compliance with the erquired thickness .
2. kiln drying :Sorted veneers are then well stacked for moisture balance treatment in kilns. The stacked materials are deployment in kilns for 7 days moisture balance.We are well equipped with 10 steam kilns to facilitate simultaneous drying process of up to 500cbm materials .We are stocking with 200,000 m2 well acclimatized fancy veneers such as Russian and European Oak ,American Oak and Maple as well as plywood to operate with colossal production at any point of time.
Step 3 : Certain sizes of plywood bases require stacking and moisture balancing to induce them with suitable moisture level ,
Step 4 : The Kiln treated veneers and plywood bases demonstrate balanced moisture content making them suitable for gluing and cold pressing which is an important key to ensure glued floor boards are free from bowing or bending .
Gluing and Cold pressing Process
Step 1 : We incorporate Franklin E1 standard reactite wood adhesive for gluing of wood veneers and plywood .
Step 2 : The pieces of glued floor boards are passed through cold press under pressure of 800 ton for 45 minutes .
Step 3 : Subsequent to cold press ,veneered boards are transmitted to prepairing department for treatment of defects in which knots and crack digging of the veneer creates rustic grade antique style flooring .
Step 4 : The surface of the veneered board withknots and cracking are repaired by incorporating epoxy resin as filler .We have 10 different color shades for client’s requirements .
Step 5 : The repaired boards are completel wrapped in plastic film .This prevents alteration of the board’s moisture content under the influence of humidity .
Sawing ,sanding and coating production process
Step 1 : the boards are transmitted through sawing machine to produce individual pieces of flooring boards.
Step 2 : Flooring Boards are sanded to ensure similar thickness is maintained prior to T and G profiling .The boards are simultaneously checked for thickness during this process .
Step 3 : floor boards are notched through with Germany Homag working line to achieve precise tongue and grooves as well as micro-bevel .
Step 4: raw flooring pieces are transmitted through coating line to produce an oiled or UV lacquered flooring finish .
We apply 7 layers up to 150g/m2 volume of Germany Treffert Anti-scratched UV coating for lacquer finish .Check the lacquer adhesion situation of every knots and pick out the unqualified ones .Pieces checking of glossy level for finished flooring .In order to meet clients’s demands ,use precise instruments to inspet the glossy degree of flooring boards .
Packing and loading
Step 1 : finished engineered wood flooring are packed with OEM export paper carton packaging.
Final inspection is carried out at this stage to ensure each floor piece is in good condition when being packaged.
Step 2: flooring carton boxes are transmitted through heat shrink plastic films to produce waterproof packages .
Step 3 : pakaged carton boxes are neatly stacked on export pallets with all corder and sides well protected .
all pallets are finally ready for container loading and shipping .the sides and ends of packages feature complete product information and labels .Pallets are precise designed for full fill the container space as well as safety loading and transportation .export pallets are always made by free-fumigation material for easy custom clearnace anywhere .
We will send clients full sets of shipping doc with freigh info as as as containers being loaded to the port .
